I personally think it is due to a combination of factors:
- Horsepower per cylinder
- Boat as rigged
- Use and duty cycle
Horsepower per Cylinder:
Think about it, a 9.9hp 2-cylinder motor is producing 5hp per cylinder, while on a 250hp V6 motor, each cylinder is ~42hp per cylinder. Bombardier has made their Rotax engines capable of producing up to 90 or so HP per cylinder, but that's the exception. Add that torque load per cylinder to the rest of the factors and I think that's what contributes to the dreaded Ka-BOOM!
Boat as Rigged:
It's been my experience that the far majority of boats (where admittedly my experience is on offshore boats) rigged wear the wrong pitch prop (too steep!) and have the motor mounted way too deep. The former, IMHO, is that Dealers mount the prop in the test bulletins, but most owners weigh down their boats far more than the light hulls "as tested".
For the depth, most OB owners don't know that to turn a deep-V hull effectively ... that YES you may need to trim the motor in some. If not, the prop blows out or ventilates. Dealers mount them a good inch or two deeper so "no one complains" about their new $20K motor, when it is User error :roll: .
Use and Duty Cycle:
V6 OBs tend to be used on very heavy or very fast boats ... and sometimes both at the same time. I knew a charter Capt of some reknown who blew a motor each and every year as he insisted on being the 1st boat on the fish, regardless of the sea state ... or the fate of his motor. Others just pound down the throttle in their role as a 'weekend warrior' without any regard to the motor's fate or health.
Properly pitched and set-up, and cared for with not only a good oil additive (if injected or mixed) or good oil change routine and smart use/duty cycle, i.e., warming it up properly, not running over-loaded and over-pitched for the load, and not running WOT all the time ...
and an OB should last a long time. I mean, my gawd, just look at all of the 5hp to 90hp vintage 1970s and older OMC or Merc OBs that are out there that are still running!
But maybe the best answer is the "amount of "work" the OB is being asked to do. Add a tremendous amount of loading onto an improperly setup OB and that 'work' now becomes huge.
Besides not adding oil ... IMHO the surest way to blow up an OB motor is to lug it, i.e., like running a manual transmission auto in the wrong gear. I see most people with boats wearing too steep a pitch prop. When I try to help them and tell them they need to test the boat at WOT ... they reply
"But I don't run it there ...". They just don't get it.