Tiller extension and kill switch for 25hp merc

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caveeagle

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I have a 25hp mercury with a kill switch button on the handle end. I really need to get an extension handle to help with ergonomics on longer trips etc.

what's my best option to make sure I don't eliminate the access to a kill switch?

Any recommendations for a good adjustable tiller ext that can be quickly removed when tight turning is needed?

*Is there a way to rig a kill lanyard for this motor if I can't get to the button?
 
I had an extension mounted on my 25hp Mariner (same kill switch in the end of the handle as your Merc) and I just flipped the kill switch located on the motor itself under the front hood to kill the motor when needed. A bit of a pain because you need to remember to flip it back up when starting it but it worked fine.
 
caveeagle said:
I have a 25hp mercury with a kill switch button on the handle end. I really need to get an extension handle to help with ergonomics on longer trips etc.

what's my best option to make sure I don't eliminate the access to a kill switch?

Any recommendations for a good adjustable tiller ext that can be quickly removed when tight turning is needed?

*Is there a way to rig a kill lanyard for this motor if I can't get to the button?


Hate to say this but - Are you sure it doesn't have the Kill Toggle switch on the face somewhere? My 25 Merc has it.



TWG
 
CMOS said:
Hate to say this but - Are you sure it doesn't have the Kill Toggle switch on the face somewhere? My 25 Merc has it.



TWG

It does have a kill switch (up/down) on the front of the motor housing. I was just not sure if that was. Safe enough to be able to get in an emergency.

It would probably be ok, but I was not sure.
 
caveeagle said:
CMOS said:
Hate to say this but - Are you sure it doesn't have the Kill Toggle switch on the face somewhere? My 25 Merc has it.



TWG

It does have a kill switch (up/down) on the front of the motor housing. I was just not sure if that was. Safe enough to be able to get in an emergency.

It would probably be ok, but I was not sure.


A Mercury Kill Switch Lanyard will fit right on there, meaning its designed to have the lanyard on it. You then attach the lanyard to somewhere on your body/clothes and simply "pull" the cord in case of emergency. The lanyards can be bought for about 5 bucks.


CMOS
 
I use an extension on a 1996 25 hp Mariner. The clamp end of the extension is slotted and the slot is large enough to stick your finger through and hit the switch.


Sent from my iPad using Tapatalk
 
I converted mine to a remote setup and needed to wire a safety/kill switch all the way up to the remote controls - I see no reason why you couldn't add a kill switch to yours.

If I remember to I'll test it to see if it's normally open or normally closed when I get home tonight.
 
onthewater102 said:
I converted mine to a remote setup and needed to wire a safety/kill switch all the way up to the remote controls - I see no reason why you couldn't add a kill switch to yours.

If I remember to I'll test it to see if it's normally open or normally closed when I get home tonight.

Merc should be normally open and the kill switch should ground out the coils/ign circuit when activated. It would actually be quite easy to wire this in completely independent of all other systems by installing a grounded kill switch anywhere else on the black with yellow stripe wire.
 
This thread is from 2017 so I would think by now the OP would have figured it out. Dent bumped it to plug his tiller extension business. :roll:
 
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